Spec Sheet - MS-0809

Select Channel Color:	Silver (Base), Black
Select Diffuser:	PC opal diffuser (Base), Black PC Diffuser (Base)
Select Length:	3.28ft (1 meter) (Base), 6.56ft (2 meters), 8ft (2.44 meters), 20cm (7.87in) Sample
Availability	In Stock
Condition	Brand New

The MS-0809 Mini LED Aluminum Channel is an ultra-compact surface-mounted housing engineered specifically for micro and narrow linear lighting installations. With external dimensions of just 7.6 x 9 mm (0.30 x 0.35 in) and an inner width of 5.2 mm (0.20 in), this slim profile is tailor-made for narrow 5mm LED tape lights. The aluminum extrusion serves as an effective heat sink, drawing thermal energy away from delicate diodes to support operating stability. Customers can select between an anodized silver or modern black channel finish, paired with either a light-softening PC opal diffuser or a sleek Black PC diffuser for architectural concealment when turned off. Available in multiple length options including samples, 1-meter, 2-meter, and 2.44-meter sticks, it delivers a clean, professional finish in tight millwork and cabinet recesses.

Key Features

Ultra-Slim Profile Dimensions

Measures just 7.6 mm by 9 mm externally, fitting effortlessly into compact spaces, shallow reveals, and delicate cabinetry.

Dedicated 5.2mm Inner Width

Engineered specifically to house narrow 5mm flexible LED strip lights with precise alignment.

Dual Diffuser Options

Choose between a classic PC opal cover for softened illumination or a black PC diffuser for discrete aesthetic blending.

Aluminum Thermal Dissipation

Rigid aluminum body acts as a continuous heat sink to draw heat away from mounted LED strips.

Multiple Length Options

Offered in 20cm (7.87in) samples, 3.28ft (1 meter), 6.56ft (2 meters), and 8ft (2.44 meters) lengths for projects of any scale.

Surface Clip Mounting

Installs cleanly against flat substrates using matching surface mounting clips for straightforward attachment.

Technical Highlights

Compact 7.6 x 9 mm (0.30 x 0.35 in) external footprint designed for discrete, low-profile linear illumination.
Precision 5.2 mm (0.20 in) internal channel width optimized for ultra-narrow 5mm LED strip lights.
Choice of natural silver or powder-coated black channel housing to coordinate with varied interior surfaces.
Available with PC opal diffuser for even light spread or Black PC diffuser for seamless dark-trim installations.
Snap-fit polycarbonate diffuser lens protects the internal circuit tape from ambient dust and physical contact.
Surface mounting clips allow rapid, secure fixing to wood, drywall, metal, and cabinetry without profile drilling.

Product Specifications

Parameter	Details
Model	MS-0809
External Dimensions (Metric)	7.6 x 9 mm
External Dimensions (Imperial)	0.30 x 0.35 in
Inner Width (Metric)	5.2 mm
Inner Width (Imperial)	0.20 in
Compatible Strip Width	Up to 5 mm
Profile Material	Aluminum
Channel Color Options	Silver, Black
Diffuser Options	PC opal diffuser, Black PC Diffuser
Diffuser Material	Polycarbonate (PC)
Mounting Method	Surface mount with matching mounting clips
Available Lengths	20cm (7.87in), 3.28ft (1 meter), 6.56ft (2 meters), 8ft (2.44 meters)
Included Components	Aluminum channel, selected PC diffuser, matching end caps, mounting clips
Excluded Items	LED strip light and power supply (sold separately)
Connector Compatibility	Direct soldered wire connections recommended due to 5.2mm width

Application Scenarios

Under-Cabinet and Shelf Lighting With its compact 7.6 x 9 mm footprint, this channel mounts inconspicuously underneath kitchen cabinets, display shelves, and bookshelves to provide directed task and accent lighting without protruding.

Custom Furniture and Millwork Grooves The ultra-slim profile embeds or surface-mounts cleanly inside closets, drawer framing, and high-end joinery, giving architectural millwork an integrated, modern accent line.

Retail Showcase and Display Cabinets Ideal for jewelry display cases, glass curio cabinets, and retail shelving where narrow 5mm LED strips are needed to illuminate delicate merchandise with minimal visual fixture intrusion.

Discrete Architectural Accents When equipped with the black PC diffuser and black channel, the fixture blends completely into dark backgrounds and reveals, activating only when the light is switched on.

How to Install This Aluminum Profile

Measure the installation run and carefully cut the aluminum channel and PC diffuser to the desired length using a fine-tooth miter saw or hand hacksaw.
Deburr all cut edges of the aluminum profile thoroughly to prevent burrs from snagging or shorting the flexible LED strip.
Clean the interior channel base, peel the adhesive backing from your 5mm LED strip, and press the strip firmly down the center of the 5.2mm channel bed.
Solder lead wires directly to the LED strip contact pads, feeding the wires through the matching hole in the included end cap.
Gently snap the selected PC opal or black diffuser cover into the top groove of the channel and press the end caps securely onto both ends.
Fasten the included mounting clips along the target surface with suitable screws, then press the assembled aluminum profile firmly into the clips until it clicks into place.

⚠ Precautions

Confirm that your LED strip does not exceed 5 mm in width, as the interior channel width is strictly 5.2 mm.
Solderless snap connectors will generally not fit inside this 5.2mm profile; direct soldering to copper solder pads is advised.
Deburr cut edges completely before inserting the LED tape to prevent accidental damage to the strip PCB.
Ensure the profile is mounted to a clean, flat surface to guarantee proper heat transfer and mechanical stability.

What's in the Box

✓MS-0809 mini aluminum channel (selected length and color)
✓Matching PC diffuser cover (selected opal or black)
✓Matching profile end caps
✓Matching surface mounting clips

Frequently Asked Questions

Q: What width of LED strip fits inside the MS-0809 channel?

A:The inner width of the MS-0809 is 5.2 mm (0.20 in), making it suitable for narrow LED strips up to 5 mm wide. Standard 8mm or 10mm strips will not fit.

Q: Can I use solderless tape connectors inside this profile?

A:Due to the compact 5.2 mm internal width, standard solderless quick connectors are too wide to fit. We recommend soldering lead wires directly to the LED strip pads.

Q: Does this channel guarantee a completely dot-free continuous light line?

A:No, dot-free performance cannot be guaranteed because visible spotting depends directly on the diode density, diode spacing, and pitch of the specific LED strip you install.

Q: What is the difference between the opal and black PC diffusers?

A:The PC opal diffuser provides a classic white appearance with higher light transmittance, while the black PC diffuser conceals the fixture into dark surfaces when off and offers a stylized accent when powered.

Q: Can the aluminum channel and diffuser be cut down on site?

A:Yes, you can cut both the aluminum channel and the PC cover to your required length using a fine-tooth hacksaw or a miter saw equipped with a non-ferrous metal blade.

Q: Are mounting clips and end caps included with the profile?

A:Yes, matching end caps and surface mounting clips are included along with your selected aluminum channel and PC diffuser.

Q: Does the MS-0809 channel come with the LED strip and power supply?

A:No, the LED strip tape light and DC power supply are sold separately and must be purchased to match your project specifications.

MS-0809 Profile Dimensions and Included Hardware

MS-0809 section: 7.6mm width, 9mm height, 5.2mm inner width

MS-0809 matching channel, diffuser, end caps and mounting clip

MS-0809 Mini LED Aluminum Channel with Opal or Black PC Diffuser